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I sketch out the drawing with pencil and paper, then I scan it in and make a digital vector version using Adobe Illustrator. When I'm happy with it, I send the vector to a printing company who prints it on acrylic and cuts it out. They send the prints to me and then I assemble them into keychains using needle nose pliers and split ring pliers.
It's made out of an acrylic (plastic). You could also try making things out of Sculpey clay!
this is so cute .. <3